Automatic Vial Filling & Rubber Stoppering Machine is a compact model used for filling and rubber Stoppering of Injectable liquid into vials. The incoming dry vial (Sterilized) are fed through the Unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.
The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The Syringes are made of SS316 construction and both, glass as well as SS Syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for “NO VIAL, NO FILLING” operation. Syringes are mounted on eccentric block and driving through bottom main Gear Box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes are having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by Star Wheel for filling operation and Stars filling when it starts to move up and after completion of filling operation, Star Wheel delivers four / six vials together on conveyor for Rubber Stoppering operation.
Stoppering unit consist of Star Wheel, Vibrator unit and Bowl. The sterilized rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by Star Wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to Star Wheel and move in rotary direction along with Star Wheel, during movement it will pick up the rubber stopper from the exit end of the Chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed Star Wheel for next sealing operation.
| Model No. | SBLFRS – 60 | SBLFRS-120 | SBLFRS-150 | SBLFRS-240 |
| Direction | Left to Right | Left To Right. | Left To Right. | Left To Right. |
| Production Rate (depending on M/c speed Variable) |
Up to 240 Vials per minute depend on filling volume | |||
| Fill Capacity | 2 to 100 ml | |||
| No. of Syringes | Two (02) Nos. | Four | Six | Eight |
| Accuracy | ±1% | ±1% | ±1% | ±1% |
| Electrical Supply | 1.00 Hp for Main Drive 0.50 HP for Unscramble 0.50 HP for Scrambler 0.25 HP for Conveyor |
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| Power Requirement | 220/ 415V, 3 Phase, 50-60Hz (4 Wire System) | 440 Volts, 3 Phase (4 wire System) 50 Hz. | ||
| Vial Diameter | 16mm to 50mm | 16 mm to 50 mm max. | 16 mm to 50 mm max. | 16 mm to 50 mm max. |
| Height | 75mm maximum | 75 mm maximum | 75 mm maximum | 75 mm maximum |
| Rubber Stopper | 20 & 13 mm diameter (with the help of change parts) | |||
Automatic Liquid Vial Filling with Rubber Stoppering Machine GMP Model
